Showing posts with label headers. Show all posts
Showing posts with label headers. Show all posts

Saturday, September 24, 2011

Racing Beat knockoff header



I've learned something from my foray into the bottom-of-the-barrel cheap parts: There are two levels of shitty.

Level One: Low price, good build quality, but materials that aren't the most durable perhaps because of lower quality.
Level Zero: Lowest price, terrible build quality, horrendous materials.

My recent reviews of Raceland's header put them squarely into Level One. Their header is well built, looks good out of the box and is well supported. They also have a real company/brand name to uphold, as evidenced by their stickers and catalog included in the order. Their downfall is that their steel isn't pure/robust enough to stand up to the harshest commutes through aggressively salted Chicago interstates. I'm confident that someone living in, say Florida, would be perfectly happy with their product.

This one, on the other hand, is simply not worth a purchase. I don't mean to single out SpeedyRacer--an eBay seller--as there are multiple people peddling this shoddy product. It's the only header that imitates the Racing Beat with a 4-1 design (all the others imitate the 4-2-1 or Tri-Y design of the Jackson Racing); since the Racing Beat is reportedly the best off-the-shelf header out there, it's truly unfortunate that the only imitation is so incredibly awful.

See for yourself in the slideshow. The welds are so awful, I'm surprised I didn't find welding rod sticking out of them. I wonder if they're even airtight. I saw one car with this header at SCCA Solo Nationals (STS class), and wasn't surprised to find it was rusting just like my Raceland unit--though that particular car certainly didn't see the heavy winter commuting duty that mine did.

The final straw--and this really killed me, because I was nearing the end of my engine swap at the time, filled with exhaustion, frustration at already too many broken surprises, and anxious to hit the road--was that it just didn't fit. It hit the flat horizontal part of the body below the brake and clutch master cylinders. I was so goddamn angry when I couldn't get the piece of cockblasting assnugget* to fit that I literally bounced it off the fucking concrete floor and across the garage.

Since I've seen this header fit on other cars and it's gotten some positive eBay responses, I can conclusively say their quality control department and the jig they use to build this header are both not very consistent. And, judging by the fact that a magnet will stick to certain parts of it--most notably the bends, as demonstrated in the slideshow--they clearly use ultra-low quality stainless steel too.

By "they," of course, I mean whoever makes this piece of garbage, not Speedyracer or any other eBay vendor--though they are responsible for selling a shit product. Much to that vendor's credit, they did take a return on the header even though it was past the 30-day return period. So thank you, Speedyracer, for not totally screwing me.

There you have it, friends: real buying advice. Don't buy the absolute cheapest garbage. Pay a little extra instead. I'd buy the Raceland header again. You couldn't pay me to use this one--which is just as well, since it seems to no longer be available on eBay.

*I'm a classy guy.

Sunday, January 9, 2011

Replacement header goes in painlessly


(click here to see these photos in a gallery)

Replacing the header went well. I'm thoroughly satisfied with Raceland's customer service, and I'm hoping the rusty one was just a slip-up in quality control.

Previous post related to this:
Initial impression and installation guide.
First signs of possible issues.
When it actually broke.
Raceland's response.

Wednesday, December 29, 2010

Warranty honored on Raceland header

I found out last night from their website that they offer a 2 year warranty on materials and workmanship of their products. That was somewhat reassuring, but I was a still skeptical about a relative newcomer to the US market and a company that seems to have a lot of presence on eBay. My skepticism has been assuaged a bit.

I received an e-mail response this morning from Raceland USA. The person (who did not give a name) said they've never seen that kind of problem before, assumed it was defective, and would gladly send me a replacement. This rep said that s/he'd talk to their tech department, and would send me a return shipping label if they wanted to study the rusty one.

I've received a tracking number. Having to redo the work is no fun, but it's nice to know they respond quickly to problems and honor their warranty. I will continue to document this experience.

Update, 1/6/10: The replacement arrived. They did include a return shipping label for the failed header, so I'll be sending that back as soon as it's out. Quality of the welds and materials on the replacement looks about as good as the original. Here's to hoping that the actual alloy used is a more proper mix so it doesn't rust.



Tuesday, December 28, 2010

Raceland header rusts and breaks

 
Update at bottom.
On my commute home tonight, my car backfired badly twice on consecutive upshifts. Immediately after the second blast, my car was ear-bleedingly loud. I knew something bad had happened to my header; it had been looking and sounding iffy for a couple weeks. When I got home, I jacked the car up and saw this.

After a trip to Farm & Fleet for a patch kit and a set of jack stands that I would later return, I came home and applied the patch. It worked for about 5 minutes, and quickly became nearly as loud as it was before. I blame my poor patch job and not buying enough patch material. But it's quiet enough to get me to my parents' garage without making me deaf.

I'm going to send the picture above to Raceland and ask for a replacement. T-304 stainless steel shouldn't rust, especially not like this, and not after barely more than a year. For now, I'm driving Amanda's car to work the rest of the week (the university is closed, so she's off work) and I'll apply a more permanent repair.

My original post about the install is here:
http://sentimentalmechanic.blogspot.com/2009/11/var-gajshost-https-document.html


Update: The 2-year warranty was honored, and I'm impressed with their customer service.

Tuesday, June 8, 2010

THIS IS WHAT HAPPENS, LARRY.




THIS IS WHAT HAPPENS WHEN YOU DRIVE

YOUR MIATA

IN THE SNOW.

(The header wrap starts to unravel.)

Tuesday, November 3, 2009

Raceland header wrap & install




Updates at bottom.
This weekend, I installed a new header in my Miata. I bought one of the very inexpensive ones you can find on eBay, though I went through their Web site. (I also bought a windblocker; details on that later.)
For the incredibly low price of $80, I felt like the Raceland unit (part number RO-HMX5NA-1.6) was worth the gamble. I also bought some generic header wrap on eBay for $25, and a new oxygen sensor on RockAuto.com to accompany this project. This modification is legal in the SCCA's autocross STS class, which means I have nothing to lose.


The installation, unlike nearly every other major project I've taken on, went without a hitch. I had no major difficulties, outside of one bolt I had to snap off. Nothing was too difficult to get at, or too hard to remove. I didn't even have to run back out to the store. It was surprisingly painless. I've heard that the 1.8 liter models have more fitment issues, but everything was fine on my 1.6L engine.


Click the photo above to go directly to my Web photo album. There are some close-up pictures of the header, details and tips for the installation process, and a surprise crack I found in my original header.


It's quieter at cruise than my OEM header (probably thanks to that crack), though it sounds racier at WOT and at higher revs. It's also smoother and stronger in the middle and top end. I won't attribute all of this to the header alone; the new O2 sensor and the wrap probably helped a lot too. All in all, I'm very satisfied. If I had spent $450 on the Racing Beat or Jackson Racing headers, I don't think I would've been as happy. This is a significant improvement for a little price. Kudos, Raceland.

Update: The header wrap didn't seem to like snow very much. http://sentimentalmechanic.blogspot.com/2010/06/this-is-what-happens-larry.html

Update 2: After little more than a year, the thing has rusted -- yes, rusted! -- badly enough to break apart.
http://sentimentalmechanic.blogspot.com/2010/12/raceland-header-rusts-and-breaks.html

Update 3: Raceland honored their 2-year warranty and sent me a new one.
http://sentimentalmechanic.blogspot.com/2010/12/warranty-honored-on-raceland-header.html