Tuesday, June 8, 2010

My dad is a clever bastard.

As you can see here, the valve cover on our Zetec engine was busted into pieces. One of these pieces fell behind the cams and got itself into an oil return galley. We tried reaching in for it with tweezers, but they couldn't reach and still open enough to grab it. Removing the cams and lifters would have been really annoying and would not have made things any easier, since it was actually buried in the middle of the head casting.

My dad, always with the clever ideas, grabs a small metal rod he has laying around. Then he gets some glue (in this case, a silicone-based general adhesive) and plops a dab on one end. He then puts that end against the chunk of valve cover buried in the head and lets it sit awhile.

About 20 minutes later, I come back and carefully pull the rod up. The adhesive holds, though barely, and I manage to just get it out of the head before the glue lets go and it drops into my hand.

A few more minor repairs and this engine is ready to drop in. The only parts left: swap some pulleys around, find a serpentine belt that's the right size to bypass power steering and A/C, and repair/replace the thermostat housing. I think that's everything, anyway...

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